MECHANICAL ENGINEERING · PRODUCT DEVELOPMENT · PHYSICAL COMPONENTS

We take your component
and make it
its 2.0 version.

You bring the vision and the challenge. We find a way where others don't. 20 engineers solving the hardest mechanical problems in product development — from one-hour reviews to five-year programmes. Real solutions that ship.

360.0
20
ENGINEERS
200+
PROJECTS DELIVERED
15+
INDUSTRIES SERVED
25yr+
MARKET PRESENCE
// How we work

From component 1.0
to component 2.0.

Every component starts as a version 1.0 — a design that works, but could work better. Better performance, lower weight, fewer production issues. That is what we do. We take your component and turn it into its 2.0 version. We find a way where you don't see one.

Our approach builds on Computational Numerical Design (CND): treating every point, surface and volume as a variable to be optimised — across all relevant physics simultaneously. Combined with more than 25 years of market presence, we solve problems that seem impossible. Sometimes it is a one-hour review, sometimes a five-year programme. What matters is that the result gets live in your market.

Our toolbox includes: Design reviews, failure analysis, product development, simulation, tolerance and robustness engineering, DFM/DFA, prototyping and test rigs, automation tooling, second-opinion assessments, and sustainability-driven weight and cost reductions.

// WE CREATE VALUE THROUGH
  • Portfolio architecture and technical turnarounds
  • Mechanical solutions for mass-produced products
  • Mechanical solutions for mass production lines
  • Mechanical solutions for test and measurement equipment
  • Mechanical testing
  • Mechanical IP protection
// Fields of expertise

We do mechanics.
Across every industry.

The same mechanical principles, optimisations, and tools apply widely. We are not limited by industry. We have delivered solutions across various sectors and are equally at home in others.

// 01
Medtech

Increasing OEE by production equipment redesign and reducing the need for narrow tolerances in device design. Experience with auto-injectors, hearing aids, and surgical instruments.

// 02
Moving Mechanics

Reducing the need for narrow tolerances in high-accuracy mechanical systems. Actuators, drive systems, and precision motion assemblies.

// 03
Energy

Onshore and offshore wind turbines — reducing material waste and cost while increasing reliability in bearing structures and gear design.

// 04
Consumer Electronics

Risk reduction of soldering failures in environments with vibrations and thermal loads. Housings, mechanisms, and structural components.

// 05
Actuators and Sensors

Increasing performance and reliability for specific applications. Force, displacement, and environmental sensing with optimised mechanical geometry.

// 06
Injection Moulding

Changing the limits of production capability with redesigned tool geometry. Increasing what can be expected of plastic components in form, function, and tolerance.

// Leadership

Built by founders
who ship things.

Janus Juul Rasmussen

FOUNDER & CEO

Janus founded Component 2.0 to bring together the best mechanical engineers in Denmark. With 25+ years in mechanical design and product development, he built a team of 20 engineers dedicated to solving the hardest problems in manufacturing and engineering. We ship real solutions that work in real markets.

// Algorithms + experience
The same engineering expertise.
With CoDesigner and AI behind it.

Component 2.0 has expanded its capabilities through collaboration with CoDesigner — our cutting-edge AI-powered tool for mechanical design. Together, we bring algorithmic depth, optimisation at scale, and practical engineering to every project.

This means more: automated DFM analysis, geometry optimisation, tolerance analysis, and documentation at a speed that wasn't possible before. The combination of 25 years of engineering experience and modern computational design is what makes real engineering happen.

COMPONENT CODESIGNER
20
MECHANICAL ENGINEERS
CoDesigner
AI-POWERED DESIGN
200+
LIVE SOLUTIONS
2h
DFM VS 2 WEEKS
// Latest from the team

What we're working on.
Right now.

Follow our latest projects, engineering breakthroughs, and team updates on LinkedIn.

March 2026
CND Snap-Fit Optimisation: 35% Lower Attach Force

Applying Computer Numerical Design to snap-fit geometry — reducing attach force by 35% while retaining full detach force. Every point optimised.

Read more →
February 2026
Introducing CND: A New Way to Design Components

A name update and a shift in how components can be designed. Computer Numerical Design — optimising every point in a geometry, not just the ones CAD makes easy.

Read more →
January 2026
Rethinking Default CAD Decisions

Most CAD models are full of tiny default decisions. Fillet radius, continuity blends, draft angles — small geometric changes that make a real difference in machining and performance.

Read more →
Follow us on LinkedIn →
// Get in touch

Ready to take your
components to 2.0?

Whether you have a specific challenge, want a second opinion, or want to explore what's possible — we'd love to talk. Let's build something better together.

// EMAIL
hello@component20.dk
// PHONE
(+45) 42 53 15 15
// ADDRESS
Component 2.0 A/S
Lyngsø Allé 3A, 2 sal
2970 Hørsholm, Denmark
DK-39598841
// Careers

Come work on
things that ship

If you're a mechanical engineer who cares about doing things right — from the first sketch through to production — come join us. We are 20 people solving impossible problems that matter. We have offices in central Copenhagen and Hørsholm.

career@component20.dk →